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To summarize your problem:
After replacing the backup battery the Axim stopped turning on. The backup battery was removed because it was too big and pressed on the board. Since then it won't go past the align screen.
How could the battery be too large, is it different than the original? If so, you may have gotten the wrong battery. If the battery did indeed press too hard on the board you may have broken circuitry internal to the board. I would suggest putting a backup battery back into the unit and cleaning the screen area under the front chassis to make sure no dirt could be pressing the screen in that area.
The power button light will not be lit unless it is charging or an appointment is due.
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